Special Tools

Special tools are designed to meet unique manufacturing challenges, providing tailored solutions that enhance productivity and efficiency. At Waverley, we understand that every application requires a specific approach, which is why we offer a diverse range of bespoke tooling options. 

SPECIAL TOOLS

At Waverley, our cutting tools are meticulously designed and manufactured to meet the specific requirements of our customers. Utilising the latest technology in spindle monitoring and high-magnification measuring equipment, we create tooling that aligns perfectly with your application and material specifications. Our comprehensive evaluation of tool design includes geometry, carbide grade, edge preparation, and coating, ensuring that we develop the most effective solutions.

Special Tools for Unique Applications

We specialise in creating a diverse range of bespoke tools, including:

  • Combination Tooling
  • Bulb Tooling (Form)
  • Dovetail & T-slots
  • Form Tooling
  • Taper Ball Nose Tooling
  • Micro Tooling

Our expert team collaborates with you to design and produce multi-function tools that enhance productivity and efficiency in your manufacturing process.

Advanced Manufacturing Techniques for Versatile Cutting Tools

Our advanced cutting tool design and production techniques enable us to combine various cutting operations into a single tool. This innovative approach reduces the number of tool pockets required in your machine’s carousel and minimises non-cutting time. With capabilities for CNC operations such as drilling, counterboring, and finishing reaming, we optimise your production processes.

Comprehensive Custom Tool Design and Manufacture Services

From initial idea to final product, our UK-based engineering team is dedicated to improving your production methods. We offer:

  • Complete custom tool design and manufacture service
  • Express 24-hour turnaround
  • HSS, solid carbide, and indexable tools
  • Special diameter drills, reamers, and end mills
  • Multi-feature ‘one-hit’ solutions
  • Modification of standard tools

Efficient Design and Manufacturing Process

IDEA: Send us an image or drawing of your requirements, including machine specifications and intended applications. We’ll provide design options and advise on the best materials.

DESIGN: Our specialist design team utilises the latest 3D CAD software to create tailored solutions, allowing for direct collaboration on your bespoke project.

MANUFACTURE: Upon design approval, we use advanced industry 4.0 methods to produce your tool from raw material to finished product in one seamless process. Each tool undergoes rigorous testing to ensure the highest quality.

Dedicated Service and Support

We prioritise customer satisfaction, offering ongoing support for installation and aftercare. Our team is committed to helping you maintain the precision and longevity of your production tools. Your ideas drive our innovation—let us make them a reality.

For more information or to discuss your project, contact our sales team today!